Infrastructure & Fleet

State-of-the-art machinery & production setup.

Rajiv Book Binding House houses an end-to-end press, prepress, and post-press infrastructure designed for bulk book production, commercial printing, and box packaging.

Machinery Inventory

Production departments & equipment

Categorized machinery supporting high-precision offset printing, folding, binding, and box finishing.

01. Prepress

Prepress Setup

Computer-To-Plate (CTP) Thermal Plate Setter & Exposure
1 Printing Downframe (Memory Plate Exposure)
Polar Automatic Programmed Cutting Machine (115 EM)
High-Speed Digital Proofing & Pre-flight Workstations
In-House Graphic Design & Pre-Press Layout Studio

02. Press

Press Setup

4 Single Color Heidelberg Offset SORDS 25" × 36"
2 Four Color Heidelberg Speedmaster 28" × 40" CPC Ai color (102 V) + 28" CP-Tronic
2 Double Color Heidelberg Speedmaster ZP 28" × 40" CP-Tronic AI-color (102 ZP - perfection)
Five Color Heidelberg 102 (28*40)
Digital Printer Four Color - Image PRESS - C10010VP
Digital Printer Four Color - Image PRESS - C10010VP
Single Colour Digital Canon Image Force 8195

03. Post Press

Post Press & Binding Setup

1 Lamination machine (thermal)
2 Heidelberg Stahl folders & 2 Polygraph forms folding machines (Total 4 Machines)
2 Sewing machine Astronic & 3 sewing machines Polygraph Germany
2 Muller Martini Gathering machine (24 stations)
2 Muller Martini Flowline machine (8 stations, 2 center pinning machines)
2 Perfect six clamp binder
2 3-Knife Trimmer (SDY -2)
2 Automatic Shrink packing machine
2 Polar Cutting Machines 95EM
2 Box pasting machine

Workflow Process

Production Process Flowchart

Systematic workflow pathways ensuring strict quality controls from raw stock feed to finished packaging and bound books.

Offset Printing & Book Binding Flow

1
Printing (Press) - Offset plate exposure & multi-color printing.
2
Folding - 4 Folding machines (Heidelberg Stahl & Polygraph).
3
Gathering - Muller Martini 24-station gathering machine.
4
Perfect Binding / Sewing - Six clamp perfect binder or thread sewing.
5
3-Cutter Trimming - SDY-2 3-Knife Trimmer precision edge trim.
6
Packing - Automatic shrink packing → Finished Book.

Packaging & Box Manufacturing Flow

1
Printing (Press) - High-resolution carton and packaging press runs.
2
Cutter (Die Cutting) - Precision die cutting for custom box shapes.
3
Pasting (Glueing) - High-speed automatic box pasting machine.
4
Inspection & Shrink Wrapping - Batch checking → Finished Box.